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Providing Professional Aluminium Die Casting Business Service Since 1995
CEX has more than 29 years of experience in high-pressure aluminum die casting. We own 160-1100T aluminum injection casting machines in our plant, capable of producing die cast parts weighing up to 22 kg.
We have the advantage that we do the manufacturing of the casting molds ourselves. The production efficiency of die-casting is high, and aluminum casting parts can be made in complex shapes, with precise dimensions, clear contours, high surface quality, and strength and hardness.
Therefore, aluminum high-pressure die casting products are widely used and rapidly developing. The output of both aluminum alloy die casting components and zinc alloy die casting parts is currently enormous.
When we talk about die pressure casting, one of the first things that comes to mind is HPDC or High-Pressure Die Casting. The HPDC is a complex process that forces molten metal inside a sealed mold cavity to ensure the perfect shape and size. The method also uses extreme pressure to ensure the mold solidifies without any issues. This process is primarily done in a hydraulic machine to harness its extreme compressive power.
Once it is ensured that the liquid metal inside the mold is fully solidified, the die is released. After that, the die-cast mold cavity is removed in the following process cycle.
You will be surprised to know that the molten metal injection in this HPDC process takes only a fraction of a second. The average metal injection in high-pressure die casting is usually under 90ms. The moderate pressure that is applied in this casting process is around 1000 bar.
A forceful press holds molten metal inside a tightly closed metal die cavity as it cools and hardens during the high-pressure die casting process. The die is unlocked and opened, and the casting is ejected when the metal has solidified.
After removing the casting, the die is closed and locked for the following cycle. The metal injection into the die cavity is finished in a split second. Extremely high pressure is frequently used when the molten metal is still contained in the die.
Due to the high pressure, any trapped gas is compressed, and more metal is fed into the cavity to compensate for the metal’s shrinkage during solidification.
Die casting equipment types are divided into cold chamber die casting machines and hot chamber die casting machines.
In our die cast company, we use cold die casting machines to offer the most excellent results.
Our available die casting machine sizes include 160T, 200T, 280T, 400T, 600T, 800T, and 1100T.
Die casting machine types are divided into cold chamber die casting machines and hot chamber die casting machines.
Our cast aluminium company uses cold chamber die casting machines to offer the most excellent results.
A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7, etc.
For Squeeze Casting, we use A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, and AlTi-Alloy+T6, etc.
It’s not necessarily the end of the process once your part has been cast. For their part, many industrial enterprises decide to spend money on die-casting surface treatment. Adding exterior finishes to pressure die castings can dramatically boost the quality and worth of your aluminum die cast products by giving them extra qualities that you or your consumers may find appealing, even though a surface finish is not necessary for die casting.
Here is a list of die-casting surface treatments we offer to our customers:
In the stamping die casting sector, we rely on design software to assist us in achieving what we need. There are software tools available that can be helpful with the die casting procedure. With the aid of design, this software helps us bring our ideas to life and can help us create achievable objectives.
Design software we use: Pro E, SolidWorks, UG, AutoCAD, CATIA, etc.
CEX Casting is certified under ISO 9001:2015 and IATF 16949:2016, demonstrating our commitment to rigorous quality management and continuous improvement. These certifications ensure that every stage of our aluminum die casting production, from HPDC die design and alloy preparation to machining and final inspection, meets the highest standards of consistency, reliability, and performance.
CEX Casting is certified under ISO 14001:2015 and ISO 45001:2018, reflecting our dedication to environmental responsibility and workplace safety throughout the aluminum die casting process. We continuously improve our operations by reducing emissions, optimizing energy use, and ensuring safe working conditions, achieving sustainable manufacturing without compromising product quality or efficiency.
✔ One-stop aluminum die casting services: product design > in-house tooling> high-pressure die casting > CNC machining > post surface finishing.
✔ With more than 20 years of manufacturing and export experience, right now 90% of our products are for export.
✔ In-house mold and tooling, which could ensure a shorter lead time and better control of the quality.
✔ ISO 9001 and IATF 16949 certified with a strict quality control system.
For all these reasons, aluminium diecast technology is becoming increasingly popular. When it comes to finding the best high pressure die castings manufacturer, CEX Casting has got your back. To ensure that you receive nothing less than the most dependable and cost-effective solution for your particular demands, we provide a top-of-the-line aluminum die casting process.
Get in touch with us today through our contact page, and enjoy the best HPDC LPDC die casting manufacturing you can ever imagine.
