Squeeze Casting VS High Pressure Die Casting-2 Advantages of Squeeze Casting Process Over High Pressure Die Casting

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    Squeeze casting has many advantages over high pressure die casting(HPDC). Here we are discussing indirect aluminum squeeze casting, a process much closer to aluminum high pressure die casting. Alum squeeze casting can effectively avoid die casting defects and get high property casting products.

     

    squeeze casting advantages 1—higher mechanical strength

     

    Alum squeeze casting products have a higher mechanical strength than high pressure die casting. This advantage can be used to produce mechanical components that require high strength. For example, trailer hitch, support parts, connection parts, etc.These high-strength components are conventionally obtained using cast steel, cast iron or forging. The use of the aluminum squeeze casting process provides light weighting and reduced costs by more than 30% compared to forging.

     

    tent folding part aluminum squeeze casting
    The squeeze casting connectors used for electric bike part

     

    The following table shows the mechanical strength parameters of the squeeze cast  by A356 after T6 heat treatment.

    Yield strength / MPa 220-240
    Tensile strength / MPa 260-300
    Hardness / Hb 80-100
    Density / g/cm³ 2.70-2.72

    squeeze casting  advantages 2—near zero surface defects

     

    Squeeze cast parts have very few porosity, shrinkage and shrinkage cracks, with near zero surface defects. These surfaces can be further machined to meet high finishing requirements and tolerances. This advantage can be used to produce some parts that requires high surface sealing performance. It avoids the problems of poor sealing and leakage caused by die casting defects like air holes and cracks. For example, valve seals component, pump parts, hydraulic disc brake components, etc.

     

     

    squeeze casting valves parts 1 1
    The machined squeeze cast valve parts

     

    For more aluminum squeeze casting parts case study please contact us or go to our squeeze casting page.

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